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Vorrex GMS

Standards

Eight standards. Built in. Enforced automatically.

Every standard that governs fire service PPE laundering is encoded into Vorrex. Compliance is not a checklist exercise — it is how the system operates.

Reference

Standards reference table

EN ISO 11612
Heat & Flame
Thermal protection checklist items, compatible wash programmes
EN ISO 11611
Welding
Welding-specific inspection items
EN 1149-5
Anti-Static
Garment attribute tracking, wash compatibility
EN ISO 20471
High-Visibility
Retro-reflectivity items, hard-fail on loss
ISO 15797
Industrial Laundering
Wash temp monitoring, chemical compatibility
ISO 23616
Structural Firefighting PPE
5 checklists, 66 items, body map defects
EU 2016/425
PPE Regulation
Certificate expiry tracking, auto-condemn
UK SI 2018/390
UKCA
UKCA compliance alongside EU markings

The rules

14 compliance rules. All enforced automatically.

Glossary

Fire Service PPE Compliance Glossary

Definitions for the terms used in fire service PPE compliance and garment lifecycle management.

Body Map (Inspection)

A visual diagram of a garment used during inspection to record the exact location of damage, wear, or defects. Each zone on the body map corresponds to a checklist item. Inspectors mark findings against the map so that the location and nature of every defect is documented — not just that a defect exists.

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Buffer Stock

Garments held in reserve at the laundry plant to cover wearers whose issued garments are in wash, inspection, or repair. Buffer stock ensures that condemnation or extended processing does not leave a wearer without a compliant set. The quantity is typically calculated per product type per client.

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Calendar Life

The maximum service life of a garment measured in years from the date of first issue, regardless of wash count or condition. Once a garment exceeds its calendar life, it must be condemned. Calendar life limits are defined per product type and are typically set by the garment manufacturer or the applicable standard (e.g. EN ISO 11612).

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Compliance Pack

A consolidated document — typically PDF — containing the full compliance record for a client, station, or individual wearer. Includes garment statuses, inspection certificates, wash histories, condemnation records, and coverage status. Used during audits and contract reviews. In Vorrex, a compliance pack is generated on demand in approximately four seconds.

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Condemned / Condemnation

The permanent removal of a garment from service. A garment is condemned when it fails a compliance rule — such as exceeding its wash life, exceeding its calendar life, or receiving a hard-fail result during inspection. Condemnation is irreversible: once condemned, a garment cannot be returned to service. The condemnation event, reason, and timestamp are recorded as an immutable lifecycle event.

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Coverage Gap

A situation where a wearer does not have a complete, compliant set of all required PPE products. A coverage gap can result from condemnation, garments in wash, delayed return from inspection, or a missing product type in the wearer's entitlement. Coverage gaps represent a compliance and safety risk — the wearer may be on shift without full protection.

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Decontamination (Decon)

The process of removing hazardous substances — including carcinogens, PFAS residue, and biological contaminants — from PPE after operational exposure. Decontamination protocols vary by contaminant type and are typically performed before standard laundering. The decon event is recorded as a lifecycle event against the garment.

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Dispatch Gate

The final checkpoint before garments leave the laundry plant for delivery to a client site. At the dispatch gate, the system validates that every garment in the consignment is compliant — inspected, within wash life, within calendar life, and not flagged for any outstanding action. Garments that fail validation are blocked from dispatch.

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Hard-fail (Inspection)

An inspection checklist item where any defect triggers automatic condemnation of the garment. Hard-fail items are defined per product type in the checklist template. For structural jackets (EN 469), hard-fail items typically include moisture barrier integrity, seam integrity on critical joins, and thermal liner continuity. There is no conditional pass and no manager override on a hard-fail item.

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Immutable Audit Trail

A record of every event in a garment's lifecycle that cannot be modified or deleted after it is written. Immutability is enforced at the database level — not by application logic or access controls. Every wash, inspection, condemnation, issue, return, and status change is recorded with a timestamp, the actor, and the rule that triggered it. The audit trail is the legal record of the garment's compliance history.

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Lifecycle Event

A discrete, recorded event in a garment's history. Examples include: first issue to a wearer, each wash batch, each inspection (with full results), condemnation, re-proofing, repair, decontamination, and return. Every lifecycle event is timestamped, attributed to an actor or system rule, and stored immutably. The sequence of lifecycle events constitutes the garment's compliance record.

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Moisture Barrier

The middle layer in a structural firefighting garment (EN 469) that prevents water, steam, and other liquids from penetrating to the wearer's skin. The moisture barrier is a critical safety component. Damage to the moisture barrier — such as delamination, punctures, or failed seam sealing — is typically classified as a hard-fail inspection item under ISO 23616.

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Replacement Order

An order generated when a wearer requires a new garment to maintain full PPE coverage. Replacement orders can be triggered automatically — for example, when a garment is condemned and the wearer's coverage drops below the required set — or raised manually by an operator. The order specifies the product type, size, wearer, and urgency.

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Reproof / Re-proofing

The process of restoring the water-repellent finish on a garment's outer shell. Over repeated wash cycles, the durable water repellent (DWR) treatment degrades. Re-proofing is required at intervals defined per product type — typically measured in wash cycles since the last reproof. A garment overdue for reproof is blocked from issue until the treatment is applied and recorded.

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Shrinkage Measurement

A dimensional measurement taken during inspection to determine whether a garment has shrunk beyond the acceptable threshold. Shrinkage is measured as a percentage reduction from the original dimension, typically in both warp and weft directions. Under ISO 23616, a garment that exceeds 5.0% shrinkage in any direction must be condemned. Measurements are recorded to two decimal places.

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Sort Bench

The workstation in a laundry plant where returned garments are identified, scanned, and routed to the correct processing zone — wash, inspection, repair, or condemnation. The sort bench is the first point of individual garment identification after bulk return from a client site. In a prescriptive system, the operator scans the garment and receives a routing instruction rather than making a routing decision.

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Structural Jacket (EN 469)

A firefighting jacket designed to protect the wearer during structural firefighting operations. Certified to EN 469:2020, which specifies performance requirements for heat transfer, flame spread, tensile strength, and other properties. The structural jacket typically comprises an outer shell, a moisture barrier, and a thermal liner. It is the most heavily regulated garment in fire service PPE and carries the most stringent inspection requirements under ISO 23616.

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Thermal Liner

The innermost layer of a structural firefighting garment that provides insulation against radiant and convective heat. The thermal liner works in combination with the moisture barrier and outer shell to meet the heat transfer requirements of EN 469. Damage to the thermal liner — such as compression, thinning, or charring — compromises the garment's protective performance and is assessed during inspection.

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Wash Life / Max Wash Cycles

The maximum number of industrial wash cycles a garment is rated to withstand before it must be condemned. Wash life is defined per product type based on manufacturer specifications and standard requirements (e.g. EN ISO 15797). Each wash is recorded as a lifecycle event. When a garment reaches its wash life limit, it is automatically condemned — regardless of its physical condition.

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Wearer Entitlement

The defined set of PPE products that a wearer is contractually required to have in their possession at all times. Entitlements are specified per wearer role and client contract — for example, a structural firefighter may be entitled to two jackets, two trousers, one helmet, and one pair of gloves. The system checks each wearer's actual coverage against their entitlement to detect gaps.

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Common questions

What auditors ask. How Vorrex answers.

Vorrex does not interpret the standards. It enforces them.

45 minutes. Your garment types. No slides.

We walk through the real system with your products, your compliance rules, your contract structure. Pick a time that works.

What to expect

  • Live walkthrough with your garment types and standards
  • Compliance engine demo — see 14 rules enforced on real data
  • Protection engine — watch a coverage gap get caught and resolved
  • Client portal — what your fire brigade clients would see
  • Pricing discussion — transparent, no pressure

Book your time

Choose a 45-minute slot. We'll confirm within 2 hours.

Or email [email protected]